Notes on the Silvering of Mirrors
by Michael J. Coslo
This is a slight modification of other processes that have been
around since Methuselah. I make no claims of originality.
Materials
For mirror chemistry
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Silver nitrate, 21 grams
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Ammonium Hydroxide .90 specific gravity aqueous solution 250 ml
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Potassium Hydroxide pellets 14 grams
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Distilled water - 4 liters
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60 grams dextrose sugar
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Citric acid
For cleaning mirror
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Dishwashing detergent
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Acetone
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Concentrated Nitric Acid
General labware
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Stirring rods
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Rubber gloves
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Tray for mirror
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Absorbent cotton. Get the good stuff, it has longer
fibers of cotton that won't be
coming off on the mirror.
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Beakers and bottles for various solutions. The
largest you need is 1 liter.
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2 Eyedroppers
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Popsicle sticks (unused of course)
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Eye protection
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Cellophane type tape, two or three inches wide, for tape dam
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2.5 or 5 gallon plastic bucket
Mixing Silvering chemistry
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Silver Nitrate solution:
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21 grams Silver Nitrate dissolved in 250 ml distilled water
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Ammonium hydroxide solution
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.90 specific gravity (other s.g's will work) around 100 ml
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Potassium Hydroxide solution:
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15 grams Potassium Hydroxide pellets dissolved in 250 ml distilled water
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Invert sugar solution:
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Dissolve 60 grams sucrose in 500 ml distilled water add 10 grams citric acid.
Bring to slow boil for 30 minutes (remember a slow boil, we don't
want to make candy here). The volume will decrease by approximately
half.
Remove from heat and let cool to room temperature.
After the chemistry is made and is stabilizing to room temperature,
you can now start cleaning the mirror. All the steps should be sequential,
and the mirror should not dry after the nitric acid steps.
Cleaning Mirror
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Wash the mirror with detergent solution at room temperature.
Rinse completely.
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Wash the mirror with detergent solution at room temperature.
Rinse completely.
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Wash the mirror with detergent solution at room temperature.
Rinse completely.
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What I'm trying to say here is to be very thorough. You just don't
want to ruin your silvering job for lack of cleanliness. I personally
washed and rinsed my mirror 6 times.
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Take a popsicle stick and wrap some of the cotton around it to make a swab.
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Put some acetone on the swab and swab the surface of the mirror.
Make sure you get all of the mirror surface. Repeat several times. The
idea is to get any leftover grease or other gunk off the mirror and onto
the swab. I took the used swabs and let them evaporate outdoors. Remember
acetone is quite a flammable substance, and has a low flash point. Wear
goggles, especially if you wear contact lenses. You DON'T want to get
acetone on your eyes. Otherwise it is one of the safer strong solvents.
Allow to dry thoroughly.
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Make another swab with a fresh popsicle stick. You now will swab
the concentrated Nitric acid onto the mirror. Keep the acid on the top
of the mirror only, you want to keep the sides dry so you can put the dam
around the mirror. You don't need to use great amounts of acid, just
wet the swab and swirl around, getting all the surface of the mirror.
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Use another swab, wet with distilled water to remove the Nitric
acid from the mirror. Leave the surface of the mirror wet.
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Repeat steps 6 and 7 at least three times.
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Place a tape dam around the circumference of your mirror. Get
this part done without letting the surface of the mirror dry. Plan on
around an inch overhang above the mirror surface. If at this time you
see any beading of water on the mirror, hang your head in shame. It means
you didn't clean the mirror properly, and you have to start over again.
If you followed the instructions carefully, your mirror should be quite clean.
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After the dam is in place, pour distilled water into the dam to
cover and protect the clean surface. The mirror is now chemically clean
and grease free.
Preparation of the silvering solution
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In a 1 liter beaker, pour 225 ml of the Silver Nitrate solution.
Reserve the other 25 ml of solution for later addition.
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With the eyedropper, add Ammonium hydroxide to the main
solution. The Silver Nitrate solution will turn a brown color. Stir
constantly, adding the Ammonium hydroxide a few drops at a time. The
solution will start to clear after a bit. You will see the solution
clearing in the region of AH addition as you drop it in. This will give
you some idea of what the clearing looks like. Don't rush this part. You
don't want too much AH in the solution.
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After the solution has cleared, add a few drops of silver
nitrate solution, using a different dropper. Adjust the solution until
it is just a little bit cloudy.
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Add all the Potassium Hydroxide very slowly, and with stirring
to the main solution. If a giant dollop of Potassium hydroxide solution
is added very quickly, other chemicals can form, which are not safe, and
will destroy the operation. This won't likely happen if added slowly. The
solution will turn brown again.
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Add AH solution again, using the eyedropper, to clear the
solution. Work very carefully, as we don't want too much AH in the
solution. When the solution clears, it will likely be a light brownish
color, and may have little black specks in it.
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Add more of the reserve Silver nitrate solution to the main
solution, a few drops to be sure that there isn't an excess of AH.
The next parts happen pretty fast, so you may want to rehearse a
few times before mixing any chemicals before trying it with the chemistry.
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Pour the invert sugar into the main solution with stirring. The
solution will change to a different color of brown.
Silvering the Mirror
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Pour the distilled water out of the mirror dam. The plastic
bucket will suffice for this.
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Pour the main solution onto the mirror surface. The solution
will continue to change in appearance. All the appearances will be pretty
ugly.
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Agitate the solution on the mirror fairly often.
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This process will continue for about 8 to 10 minutes.
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The solution will now be a really ugly brown-black with a lot
of sludge at the bottom. Pick up the mirror and pour the solution out
and rinse with plenty of room temp. water. Be sure to get the main portion
of the gunk off quickly. Then work your away around the mirror more leisurely.
Beware, as the wet silver coating is fragile. I would not even wipe it off
at all. Cut the tape dam off, being careful to not let the tape come into
contact with the mirror surface.
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Before the mirror drys, place it at an angle against a support
in a tray or in the sink, and rinse it off with distilled water so that
no water spots are left on the mirror surface after drying.
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Stand back and admire.
Notes
Some people have needed to polish their mirrors when a whitish
precipitate called "bloom" is deposited on the mirror. I have not gotten
this at all yet, so I cannot comment on the polishing process except
to say the method I was told about involves rouge on a wad of cotton with a
piece of chamois wrapped around the cotton.
Cleanliness is paramount. If you think you'll get a good mirror
without being paranoid about cleanliness, forget doing the process at
all. Distilled water is just that - distilled. Do not use deionized, or
spring, or anything else but distilled water. Some of the chemical
processes may work with ordinary tap water, assuming the water is pretty
clean to begin with, but at 79 cents a gallon for distilled, why take
the chance. And if you rinse your mirror with tap or DI water, you'll get
water spots.
The silver deposit on the face of the mirror is very fragile. The
less reasons you can think of to touch the thing, the better. Don't
give into temptation.
The mirror surface will probably not look perfect your first few
tries. Unless the results are terrible, try using the mirror anyway. I gave
in to temptation, and swabbed at the surface of my mirror while the mirror
was still wet, and a bit of the coating came off. The effect on performance
was not visible. Otherwise the mirror looks wonderful, I have been told by
someone that has seen a few of these things that this is one of the better
looking silver jobs he's seen.
Warnings
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Nitric acid is scary stuff, handle with great care.
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Ammonium Hydroxide is smelly. It smells like ammonia window cleaner
on steroids.
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Potassium Hydroxide is a strong base.
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Silver Nitrate is a poison (though my main problem with it is
stains on my hands, don't ask how they got there)
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Acetone is quite flammable.
All this is pointing out that you exercise diligent caution and
care when performing this operation. Wear those gloves, wear those goggles.
Use proper ventilation. If you don't, you will after getting a whiff of
Nitric acid. The Ammonium Hydroxide will clear a room out if good
ventilation isn't used. Rinse everything down with lots of water. Read and
follow the Material Safety Data Sheets before using these chemicals and
performing this process. Be sure to dispose of used solutions properly.
Official CYA Stuff on: ******
I offer this as a descriptive of the
process that I used, not as an encouragement to use such processes, and the
potential user must realize and determine if this process may or may not be
suitable for their own purposes. The user takes sole responsibility for any
and all damages that may occur through use of these materials under all
circumstances, foreseen or unforseen. Use under responsible and skilled
adult supervision only. If you are not skilled in the safe and proper use
of potentially dangerous chemicals it is specifically, strongly, and
emphatically recommended that you do *not* use this process.
*****Official CYA stuff off